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Clear Lake, Wisconsin  ·  Open Monday–Friday, 9 a.m.–5 p.m. We're hiring for 2nd shift →(715) 869-4726info@wisco.zachbower.com

Equipment & facility

The equipment behind every part

Fiber and CO2 lasers, 230-ton press brakes, CNC machining, robotic welding, and an in-house wash, blast, and paint line, all in 43,250 square feet in Clear Lake, Wisconsin.

Our facility

Room for big parts and big runs

High ceilings, bridge cranes over the floor, and jib cranes at the work cells mean heavy parts move safely from one operation to the next.

  • 43,250sq ft of manufacturing space
  • 6,000sq ft of office space
  • 28 ftceiling height
  • 3bridge cranes: two 3-ton and one 5-ton
  • 21one-ton jib cranes (2 freestanding, 19 column-mounted)
Panoramic view of the Wisco Metal Solutions shop floor, with racks of steel, work cells, and yellow overhead cranes

Equipment list

What's on our shop floor

Need a capability that isn't listed? Ask. We'll tell you straight whether we can do it.

Laser and saw cutting

EquipmentDetails
Mazak 7 kW fiber laserAutomated load/unload for lights-out sheet handling
Mazak 4 kW CO2 laserSecond laser for capacity and flexibility
Laser capacityBoth lasers cut sheet and plate up to 60 in. × 120 in.; up to 1 in. carbon steel and 1/2 in. stainless steel
Marvel 20 × 20 CNC sawBar, tube, and structural shapes cut to length
Scotchman CPO350 cold sawClean, square cuts on tube and bar
Mazak fiber laser with its automated sheet storage tower
Mazak 7 kW fiber laser with automation
Marvel CNC band saw with roller conveyors in the shop
Marvel 20 × 20 CNC saw

Forming, rolling, and punching

EquipmentDetails
Two Cincinnati press brakes230 tons, 10 ft bed length each
Plate roll120 in. plate rolling
Sheet metal roll50 in. sheet rolling
Uni-PunchPunch press
Cincinnati 230-ton, 10-foot press brake on the shop floor
Cincinnati 230-ton, 10 ft press brake
Plate roll forming a large steel sheet into a curve, with operators nearby
120 in. plate roll

Machining and drilling

EquipmentDetails
Haas ST-30Y CNC latheCNC turning with Y-axis
Haas ST-10 CNC latheCNC turning
Doosan DNM 5700S CNC millCNC vertical machining center
Fortune 20120G latheManual turning
Summit Bridgeport millManual milling
Avery twin-spindle drillDrilling and tapping
Wilton 2456 drillDrilling
Machinist at a Haas CNC lathe in the machining area
Haas CNC lathe
Blue CNC vertical machining center in the machine shop
CNC mill

Welding

EquipmentDetails
ProcessesGMAW-P (pulsed MIG) and GTAW (TIG)
Weld bays10 working weld bays, with room to expand to 16
Robotic weldingTwo-sided Motoman robotic weld cell
Fiber laser welderManual (handheld) fiber laser welding
Operator loading parts into a Motoman ArcWorld robotic welding cell
Two-sided Motoman robotic weld cell
Welder in a helmet and gloves welding a large stainless steel cylinder
Stainless steel welding

Surface prep and paint

EquipmentDetails
Wash bay50 ft L × 24 ft W × 16 ft H
Shot blast booth14 ft L × 14 ft W × 10 ft H
Industrial wet paintGraco 2KS plural-component system
Spray booth50 ft L × 18 ft W × 16 ft H

Painting & finishing services

Assembly and shipping

General assembly, quality inspection, packaging, and shipping, so finished parts and assemblies leave our shop ready to use.

Worker assembling large painted steel weldments on stands on the shop floor
Assembly on the shop floor

Assembly services

See it in action

Watch the shop at work

Short clips from our Clear Lake facility.

Shop fly-overA tour of the whole floor, from the lasers to the paint line.
Fiber laser cuttingThe Mazak 7 kW fiber laser cutting parts from plate.
Laser automationAutomated sheet loading keeps the laser running.
Robotic weldingOur Motoman cell welding repeat production parts.
PaintingIndustrial wet paint applied in our 50 ft spray booth.

Have a part in mind?

Send a drawing, sketch, or photo and we'll tell you how we'd make it. Estimates are always free.